Artificial Quartz Stone Production Line

Product Details
Customization: Available
Type: Deep Processing Series
Application: Production Line, Polishing & Grinding & Sanding, Crushing, Drilling, Cutting, Engraving & Carving, Multi-Use
Manufacturer/Factory & Trading Company
Diamond Member Since 2012

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Year of Establishment
2006-09-19
Management System Certification
ISO 9001, ISO 9000, ISO 14001, ISO 14000, ISO 20000, OHSAS/ OHSMS 18001, IATF16949, HSE, ISO 14064, QC 080000, GMP, BSCI, BRC, SA 8000, QHSE, HACCP, BS 25999-2, ISO 13485, EICC, SEDEX, ISO 22000, AIB, WRAP, GAP,ISO 29001, BREEAM, HQE, SHE Audits, IFS, QSR, ISO 50001, LEED, PAS 28000, FSC, ISO 10012, ISO 17025
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Basic Info.

Model NO.
AQS-Line
Automation
Automatic
Control
CNC
Certification
CE, CCC
Customized
Customized
Color
Customized
Transport Package
Standard Export Package
Specification
CE CCC ISC9002
Trademark
SHELLMAX
Origin
China
Production Capacity
1, 000PCS/Year

Product Description

Functions:

The artificial quartz stone production line is mainly composed of hopper, conveyor, batching system, mixing system, crusher machine, material distribution machine, press machine, solidifying oven, test machine, etc. The test machine is the prototype of the core parts of the whole plant, with which the recipe can be tested by forming artificial quartz stone slab samples, volume production will only be made after successful tests.
The process of the entire line is, weight the raw materials (quartz powder, sand, etc) by the -- send them to the mixer by the conveyor -- add to auxiliary material (resin, firming agent, coupling agent, etc), mix individually and mix all-together --distribute material in the distribution machine --put the mixed material into press machine -- vacuum vibration pressing and shaping-- solidify in solidifying oven -- cooling-- rough slab.

Details:

1. Technical parameters
(1) Maximum slab size: 3250× 1650× (12~50)mm
(2) Capacity: 5mins/piece
(3)Total Power: 440Kw

2. Plant requirement
(1) The press line plant size: Length≥ 150m, width≥ 15m. Workshop that has 5/10 tons crane with the height ≥ 8m.
(2) The polishing line plant size: Length≥ 100m, width≥ 8m, Workshop that has 5/10 tons crane with the height≥ 6m.
(3) The standard land plant area for whole production line better more than 6000m2.

3. Water supply requirement
(1) 2*12m³ Water pools use for cooling down vacuum pump and hydraulic station.
(2) 300 m³ Recycling water pools use for polishing line.

4. Electric supply requirement
(1) Power of quartz press line: 440KW;
(2) Power of polishing line: 705KW;
The total power: 1145KW.

5. Productivity:
(1) 1287m2/day (Work time: 20 hours)
(2) 32175m2/month (Work day: 25 day)
(3) 386000m2/year (Count as the work time with 20 hours per day and 300 days per year).

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