The artificial quartz stone production line is mainly composed of hopper, conveyor, batching system, mixing system, crusher machine, material distribution machine, press machine, solidifying oven, test machine, etc. The test machine is the prototype of the core parts of the whole plant, with which the recipe can be tested by forming artificial quartz stone slab samples, volume production will only be made after successful tests.
The process of the entire line is, weight the raw materials (quartz powder, sand, etc) by the -- send them to the mixer by the conveyor -- add to auxiliary material (resin, firming agent, coupling agent, etc), mix individually and mix all-together --distribute material in the distribution machine --put the mixed material into press machine -- vacuum vibration pressing and shaping-- solidify in solidifying oven -- cooling-- rough slab.
1. Technical parameters
(1) Maximum slab size: 3250× 1650× (12~50)mm
(2) Capacity: 5mins/piece
(3)Total Power: 440Kw
2. Plant requirement
(1) The press line plant size: Length≥ 150m, width≥ 15m. Workshop that has 5/10 tons crane with the height ≥ 8m.
(2) The polishing line plant size: Length≥ 100m, width≥ 8m, Workshop that has 5/10 tons crane with the height≥ 6m.
(3) The standard land plant area for whole production line better more than 6000m2.
3. Water supply requirement
(1) 2*12m³ Water pools use for cooling down vacuum pump and hydraulic station.
(2) 300 m³ Recycling water pools use for polishing line.
4. Electric supply requirement
(1) Power of quartz press line: 440KW;
(2) Power of polishing line: 705KW;
The total power: 1145KW.
(1) 1287m2/day (Work time: 20 hours)
(2) 32175m2/month (Work day: 25 day)
(3) 386000m2/year (Count as the work time with 20 hours per day and 300 days per year).